Custom Folding Cartons

Showcase Your Brand with Custom Folding Cartons

Folding carton packaging is crucial for first impressions, product safety during shipping, and conveying essential details about your product. In a fast-paced market, packaging captivates attention, influences purchases, and elevates brand image. We help give brands a competitive advantage in their quest for eye-catching and sustainable packaging solutions.

Learn how Meyers can help you take your packaging to the next level.

decorative folding carton
decorative folding carton

Custom Folding Cartons

Showcase Your Brand with Custom Folding Cartons

Folding carton packaging is crucial for first impressions, product safety during shipping, and conveying essential details about your product. In a fast-paced market, packaging captivates attention, influences purchases, and elevates brand image. We help give brands a competitive advantage in their quest for eye-catching and sustainable packaging solutions.

Learn how Meyers can help you take your packaging to the next level.

Cartons Crafted to Stand Out

Folding cartons serve as containers for items and products to protect them from the surrounding environment, showcase the brand, and simplify product shipping. Picking the right custom folding carton manufacturer is the key to success. We offer a variety of carton styles and materials to showcase your brand’s personality.  Our custom boxes can help you communicate your message, catch the eye of potential customers, and persuade them to make a purchase.


Our advanced printing technology guarantees top-quality cartons with precise color accuracy. Since 1949, we have been delivering:

Stunning folding carton finishes

Stunning carton and box finishes

Various carton materials & substrates

Award-winning designs

These leading brands trust Meyers as their folding carton manufacturer.

Folding Cartons Crafted to Protect and Impress

At Meyers, we specialize in creating custom packaging solutions that not only safeguard your products but also make your brand shine on store shelves. Once the initial print is finished, companies can add styles and embellishments to elevate and differentiate their packaging. Our folding carton packaging is designed to captivate and enhance your product’s appeal. Discover how our expertly crafted folding cartons can elevate your brand. Explore our solutions below and see the difference Meyers can make!

Stunning Carton & Box Finishings

Diverse Carton Materials & Substrates

Folding Boxes for Every Purpose

Although different types of folding carton boxes share similar elements, each has its own strengths and weaknesses. Here are some examples of the several types of folding cartons that brands can consider for their products.

Straight tuck end folding box

In the straight tuck box design, the top and bottom closing tuck panels are placed on the same side as its front panel, creating a sleek and clean packaging design. This style is commonly used for various products, including cosmetics, soaps, and pharmaceutical products.

Reverse Tuck End Box

Reverse tuck boxes share a similar design to straight tuck boxes except for the placement of their tuck panels. The closing panels of reverse tuck box folding cartons are on opposite sides. The top closing tuck panel aligns with the front panel, folding towards the back of the carton, while the bottom panel closes towards the front.

Auto bottom tuck top box

Auto-lock bottom boxes are also known as crash bottom boxes. Carton manufacturers and other industry professionals often deem it to be the strongest folding carton to use. Its bottom doesn’t require additional flaps or tape to lock in place and be secure during assembly; its design allows it to tuck itself in place.

Snap Lock Box

The top flap of the carton tucks into the box to close it, providing easy access and the ability to reseal.

Snap Lock Box

The bottom of the carton is designed with flaps that interlock and “snap” into place without the need for glue. This creates a sturdy base that can support heavier products.

Sleeve Folding Carton

An open-ended carton that slides over a product or another box, adding protection and branding. It enhances the product’s appearance and provides additional information without fully enclosing it. Sleeves are commonly used for cosmetics, food products, and electronics.

Seal End Folding Carton

Both ends are sealed after the product is placed inside. The ends are typically glued or heat-sealed, providing a secure closure. This design is commonly used for packaging items like cereals, snacks, and pharmaceuticals, where tamper evidence and product protection are important.

Hang tab folding box

The are folding cartons that include a built-in or attached tab, usually at the top, allowing the package to be hung on retail display hooks or pegs. This feature enhances product visibility and accessibility in stores, making it easier for customers to see and select the product. Hang tab cartons are commonly used for lightweight products such as small electronics, cosmetics, and accessories.

Snap Lock Box

Snap bottom lock boxes combine the functionalities of an auto-lock flap and a regular tuck-in flap. Some professionals may also refer to these boxes as 1-2-3 bottom boxes because it only takes three steps to lock the bottom. It’s ideal for heavier objects, such as glass or metal.

one-piece-tuck-top-box

One-piece tuck-top boxes, resembling mailer boxes, feature a hinged opening with locking flaps for secure transportation. The flat bottom and double-sided walls improve the box’s sturdiness. Typically, these boxes use a friction lock for the tuck-top; however, some variants may utilize an anchor or spear lock for added security. Businesses often use these boxes for donuts, clothing, and bouquets, to name a few.

Benefits of Folding Carton Packaging

Folding cartons are so popular in the industry because they provide businesses with the following benefits.

Easily Customizable Icon
Easily Customizable

Creating custom folding cartons is simple due to the medium’s versatility. For example, folding cartons for cosmetics can use various coatings to convey a sense of sophistication in branding. In contrast, food packaging cartons, like cereal boxes, often feature bright colors and eye-catching designs to attract children’s attention in grocery store aisles.

Environmentally Friendly Icon
Environmentally Friendly

Folding carton boxes are an excellent packaging choice for brands aiming to be more environmentally friendly. Despite concerns about the durability of paper-based packaging, these cartons are sturdy and minimize waste, as they can be designed from a single sheet.

Space Efficient Icon
Space-Efficient

Folding cartons are lightweight packaging options that are easily stackable, which makes transport and shipping easier. The efficient use of space, especially with reverse tuck folding carton boxes, allows companies to optimize packaging density and reduce logistical costs by accommodating more packages per trip.

Cost Effective Icon
Cost-Effective

Paperboard is a cost-effective alternative to glass or metal for packaging. Producing large quantities of folding cartons is straightforward, making them a cost-effective option for businesses looking to reduce expenses without sacrificing quality. Additionally, the affordability of sustainable packaging is ideal for companies aiming to be eco-friendly while staying within budget.

Folding Box Design Basics

Folding carton materials come in paperboards of different types, such as coated unbleached kraft (CUK), non-bending chipboard, and premium grade solid bleached sulfate (SBS). Despite folding cartons having different appearances, they share a few fundamental aspects. Brands must learn what goes into folding carton design to understand how they may customize them to fit their needs. The process is generally divided into three parts

Elements

Before starting the printing process, businesses should consider the image they want to project to their audience when designing their folding cartons.

Industry-Specific Folding Cartons

Industries worldwide have used folding cartons in various ways to package and sell their products to their customers. The pharmaceutical industry, for instance, has used folding cartons for its medical packaging needs and to protect drugs, medicines, and other medical products from contamination.

Folding cartons for health and beauty
Health & Beauty

Transforming supplement and makeup packaging with vivid colors, captivating textures, and exquisite finishes for an unforgettable unboxing experience.

Folding carton for the food industry
Food

The right custom folding boxes will contain and deliver your food products, capture customer attention, and increase your market share.

Folding cartons for beverages
Beverage

Beverage Folding Cartons transcend mere containers, silently representing your brand’s essence and allure on crowded store shelves.

High-Quality Printing Technology and Techniques

The different types of printing for packaging have individual pros and cons, with the best process depending on what the business intends to accomplish.

Offset Printing

Offset involves a sequence of rotating cylinders that print the ink onto the material, typically paper. The advantage of offset printing is that businesses can print numerous items quickly. Therefore, it’s the ideal technique for large product orders.

Digital Printing

Digital printers use inkjet or electrophotographic imaging technologies to print designs onto the given material. Although lithography or flexography produce excellent quality, the final product from industrial digital printing technologies can appear highly premium with offset-comparable quality. The technique has a minimal setup and quick turnaround times because digital printers do not require printing plates or extensive make-ready processes.

Flexography

Flexographic is similar to lithographic (offset) printing because the process relies on rotating cylinders’ sequences to apply the ink onto the substrate. This technique is ideal for non-porous materials, including film and foil, which businesses can use for folding carton labels.

The Folding Carton Market Statistics and Packaging Trends

Folding cartons are ever-changing, with businesses continuing to innovate their design and how they use it. We stay updated on the industry best practices so our clients can deliver better and more relevant product experiences to their customers.

Folding Carton Statistics
Folding Carton Statistics

In 2023, the folding carton packaging market was valued at USD 148.47 billion and is expected to reach USD 186.09 billion by 2028. (Mordor Intelligence) The steady growth of the folding carton market underscores how it’s an industry that brands must not overlook in the years to come.

One in three customers would rather choose sustainable packaging when shopping online. (WWF Singapore) This statistic highlights how popular sustainability advocacies have become, especially in Southeast Asia. Businesses must now begin offering sustainable packaging options, such as folding cartons, for their eCommerce customers to meet changing customer demands and expectations.

Paper and cardboard can be recycled roughly 25 times (Graz University of Technology) Given that folding cartons are designed with paperboard, businesses can expect a significant return on investment with how recyclable the material is. This product packaging aspect can also prolong brand engagement as customers repurpose them for daily use, such as storing valuables.

Folding Carton Trends
Folding Carton Trends

Fiber-based packaging, such as folding cartons, can be an alternative to plastic packs in many end-use sectors. (Smithers) .Sustainable folding cartons offer businesses environmentally friendly packaging without compromising quality or strength.

The industry is prioritizing digitalization in packaging and supply chain processes. (Packaging Gateway) More brands include QR codes in their packaging, enabling customers to scan them for additional product information. This smart packaging feature provides valuable details like manufacturing processes and nutritional value, enhancing the overall customer experience.

Automation and robotics are becoming staples in the cartoning landscape. (Packaging Strategies) Given that folding cartons are designed with paperboard, businesses can expect a significant return on investment with how recyclable the material is. This product packaging aspect can also prolong brand engagement as customers repurpose them for daily use, such as storing valuables.

Discover more packaging trends:
Packaging Today and Beyond: Industry Trends for 2023
5 Sustainable Pharmaceutical Packaging Trends

How Can Meyers Support Your Custom Carton Needs?

  • Sustainability: Folding cartons are typically made from renewable resources like paperboard and can be easily recycled. They offer an eco-friendly packaging solution, which appeals to environmentally conscious consumers.
  • Versatility: Folding cartons are highly customizable and can be designed in various shapes, sizes, and styles, making them ideal for a wide range of products, from food and beverages to cosmetics and pharmaceuticals.
  • Cost-Effectiveness: They are lightweight and compact, which helps reduce shipping costs. Additionally, folding cartons can be produced in large quantities at a relatively low cost compared to other packaging materials.
  • Branding Opportunities: The surface area of folding cartons provides ample space for high-quality printing, allowing brands to display vibrant graphics, logos, and product information. This enhances brand visibility on crowded store shelves.
  • Protection: Folding cartons provide a sturdy and protective barrier that helps prevent damage during transportation and handling. They can also include additional inserts or features like coatings to improve durability and resistance to moisture.

Meyers specializes in packaging, labels, and coupons for CPG brands in food and beverage, & health, beauty, and wellness industries.

  • Coated Paperboard (C1S, C2S)
  • Uncoated Paperboard
  • Solid Bleached Sulfate (SBS)
  • Solid Unbleached Sulfate (SUS)
  • Clay Coated News Back (CCNB)
  • Thermomechanical Pulp (TMP)
  • Uncoated Recycled Board (URB)
  • Coated Recycled Board (CRB)
  • Resin Coated (RC)
  • Folding Boxboard (FBB)
  • CCKBFSC
  • SFI-certified paperboard
  • Hemp board
  • Foil and mylar-laminated board
  • Cardboard
  • UV & water-based specialty coatings
  • Metallic & foil coatings
  • Digital finishing, including tactile varnishes & sculpted foils
  • Inline cold foil
  • Hot foil stamping
  • Holographic finishes
  • Embossing & debossing
  • Folding & gluing
  • Precise, consistent die-cutting

Our minimum order quantity is 5,000 units/SKU.

Meyers has an in-house design team that specializes in the following:

  • Recycled content (PCW, PCR & more)
  • Recyclable packaging 
  • Biodegradable or compostable packaging 
  • Lower carbon footprint, light-weighting packaging 
  • Eliminating single-use plastics

Yes, Meyers helps your brand find ways to be more sustainable in design and manufacturing. We pinpoint areas to improve and offer solutions that help the environment while keeping your products safe.

  • Recycled content (PCW, PCR & more)
  • Recyclable packaging 
  • Biodegradable or compostable packaging 
  • Lower carbon footprint, light-weighting packaging 
  • Eliminating single-use plastics

Related Thoughts